Audi G28: The Good, The Bad, And The Ugly
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How to Replace an audi car key case G28 Engine Speed Sensor
Charles the Humble Technician teaches you how to replace the G28 Engine Speed Sensor. The sensor is situated on the edge of the transmission, above the flywheel ring gear. It sends a message to the ECU via an uncolored wire T55/49, then to the tachometer located on the instrument cluster.
1. Engine Speed Sensor
The sensor is located at the edge of the transmission, above the flywheel ring gear, the G28 Engine Speed Sensor sends a signal to ECU pin T55/49 using a grey wire. The ECU uses this information to regulate the amount of fuel and boost. It also sends an indication to the G5 tachometer inside the instrument cluster.
The sensor is used to connect with the G40 Camshaft position Sensor. The ecu must know when the crankshaft is TDC and the location of the camshaft so it can activate spark and injectors accordingly.
If this sensor fails, the ECU will show a P00160 code which means the Crank Shaft and Intake Camshaft are out of sync and possibly indicating chain stretch or a jumped link on the upper timing chain. The code won't show without the additional information provided by other sensors (G4 or G40).
It's a bit tricky to test since there are different connector pins, and each has its own functions. The best method for doing this is by measuring the resistance between the ECU and Audi key Copy the sensor. It should read about 1000 ohms when the sensor is operating at its maximum. Examine for evidence of coolant or oil in the connector bay if there are problems with this part.
2. Injectors
Yesterday, when i was accelerating to the fullest speed from highway paytoll i had massive power loss like the engine is running out of gas or the injectors aren't firing anymore. This morning i pull out the spark plugs, three were drenched with gazoline the fourth was dry. When i crank the engine, there are no sparks i put tissue on top of each injector hole, the 3 drenched with gazoline leap out, however the 4th one stays shut. I inspected the ground connection on ECU pins 14/55/30/55/48/55/14/55/48/ i get 0ohm. Therefore, i think the issue is somewhere else.
I also tried to reset the PID without success. The car can start when the G28 is disconnected and runs fine when it is plugged in, but still has the intermittent misfire issue at higher RPM. The coolant sensor (G62) even when unplugged, still shows a temperature of -49c. I also noticed that the oil gauge in the cockpit shows 2 bars but the actual pressure is zero.
I'm not sure what to do. I think I've all other possibilities out. But i'm worried that i might have missed something. If anyone has any ideas please let me know! TIA!
3. Fuel Pump
The fuel pump on the g28 is activated by a signal from the RPM sensor. The GM-style sensor is identical to the G4 and both are used in the 80 100 200, UrS and RS2 cars so you can easily find one at a wrecking yard or at a parts store. It is easy to test them - simply switch your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump on the connector's edge facing upwards). They must be infinite ohms.
4. ECU
Our 20vt turbo (3B AAN, ABY, and ADU) engines are equipped with an ECU that must know the speed and position of the crankshaft in order to make a decision about timing of the fuel injector, for example. It utilizes a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. If you are experiencing issues with either one of these, the diagnostic scanner will show codes that could cause the engine shutting down.
The signs of a malfunctioning G28 sensor include an inaccurate rev counter in the gearbox, gears shifting quicker than normal, and/or a misfire when in gear. It is possible that your sensor is failing and needs to be replaced if you notice any of these symptoms. They are cheap and easy-to-find, especially when they're an Bosch unit like ours. Alternately, GM's version this part is an excellent choice.
5. Tachometer
A failing engine sensor could cause a number of problems within your vehicle. It's a vital component of your audi spare key cost's transmission, since it relays information to the ECU about how fast or slow the vehicle's crankshaft is turning. If this sensor fails, it could affect the performance of the transmission, as well as the rest of the car's components.
The G5 engine sensor is located near the edge of the transmission, over the flywheel ring. It transmits signals via an uncolored wire to the ECU pin T55/49. The ECU utilizes this signal to regulate fuel and boost, and also to timigrate. It also transmits it to the G5 Tachometer located in the instrument cluster. You can test the sensor for any failure by checking the continuity between it and the tachometer, between ECU pin T55/49 and the instrument cluster connection via pin T6a/1 (trace [79trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. It should show approximately 1000 ohms of resistance between those two pins. This is a common feature across the audi replacement key service 80-100-200-RS2 model, ranging from the 1985 MC up to the 1997 UrS AN and 1995 RS2 DU You may also find some good ones in wrecking yards.

1. Engine Speed Sensor
The sensor is located at the edge of the transmission, above the flywheel ring gear, the G28 Engine Speed Sensor sends a signal to ECU pin T55/49 using a grey wire. The ECU uses this information to regulate the amount of fuel and boost. It also sends an indication to the G5 tachometer inside the instrument cluster.
The sensor is used to connect with the G40 Camshaft position Sensor. The ecu must know when the crankshaft is TDC and the location of the camshaft so it can activate spark and injectors accordingly.
If this sensor fails, the ECU will show a P00160 code which means the Crank Shaft and Intake Camshaft are out of sync and possibly indicating chain stretch or a jumped link on the upper timing chain. The code won't show without the additional information provided by other sensors (G4 or G40).
It's a bit tricky to test since there are different connector pins, and each has its own functions. The best method for doing this is by measuring the resistance between the ECU and Audi key Copy the sensor. It should read about 1000 ohms when the sensor is operating at its maximum. Examine for evidence of coolant or oil in the connector bay if there are problems with this part.
2. Injectors
Yesterday, when i was accelerating to the fullest speed from highway paytoll i had massive power loss like the engine is running out of gas or the injectors aren't firing anymore. This morning i pull out the spark plugs, three were drenched with gazoline the fourth was dry. When i crank the engine, there are no sparks i put tissue on top of each injector hole, the 3 drenched with gazoline leap out, however the 4th one stays shut. I inspected the ground connection on ECU pins 14/55/30/55/48/55/14/55/48/ i get 0ohm. Therefore, i think the issue is somewhere else.
I also tried to reset the PID without success. The car can start when the G28 is disconnected and runs fine when it is plugged in, but still has the intermittent misfire issue at higher RPM. The coolant sensor (G62) even when unplugged, still shows a temperature of -49c. I also noticed that the oil gauge in the cockpit shows 2 bars but the actual pressure is zero.
I'm not sure what to do. I think I've all other possibilities out. But i'm worried that i might have missed something. If anyone has any ideas please let me know! TIA!
3. Fuel Pump
The fuel pump on the g28 is activated by a signal from the RPM sensor. The GM-style sensor is identical to the G4 and both are used in the 80 100 200, UrS and RS2 cars so you can easily find one at a wrecking yard or at a parts store. It is easy to test them - simply switch your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump on the connector's edge facing upwards). They must be infinite ohms.
4. ECU
Our 20vt turbo (3B AAN, ABY, and ADU) engines are equipped with an ECU that must know the speed and position of the crankshaft in order to make a decision about timing of the fuel injector, for example. It utilizes a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. If you are experiencing issues with either one of these, the diagnostic scanner will show codes that could cause the engine shutting down.
The signs of a malfunctioning G28 sensor include an inaccurate rev counter in the gearbox, gears shifting quicker than normal, and/or a misfire when in gear. It is possible that your sensor is failing and needs to be replaced if you notice any of these symptoms. They are cheap and easy-to-find, especially when they're an Bosch unit like ours. Alternately, GM's version this part is an excellent choice.
5. Tachometer
A failing engine sensor could cause a number of problems within your vehicle. It's a vital component of your audi spare key cost's transmission, since it relays information to the ECU about how fast or slow the vehicle's crankshaft is turning. If this sensor fails, it could affect the performance of the transmission, as well as the rest of the car's components.
The G5 engine sensor is located near the edge of the transmission, over the flywheel ring. It transmits signals via an uncolored wire to the ECU pin T55/49. The ECU utilizes this signal to regulate fuel and boost, and also to timigrate. It also transmits it to the G5 Tachometer located in the instrument cluster. You can test the sensor for any failure by checking the continuity between it and the tachometer, between ECU pin T55/49 and the instrument cluster connection via pin T6a/1 (trace [79trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. It should show approximately 1000 ohms of resistance between those two pins. This is a common feature across the audi replacement key service 80-100-200-RS2 model, ranging from the 1985 MC up to the 1997 UrS AN and 1995 RS2 DU You may also find some good ones in wrecking yards.
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